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We
offer a series of sophisticated pulp moulding plants,
covering a wide range of capabilities and capacities.
The state-of-the-art and highly advanced pulp moulding
plants at MAS convert waste paper into a wide variety
of productive moulded products.
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Our
range of automatic machines is suitable for
efficient production of egg/apple trays, egg
cartons, seed pots and other packaging products.
These machines are easy to operate, most economical
with least down time. Built robust for round
the clock operations, 'Maspack' brand of egg
tray/apple tray plants are capable of producing
up to 4000 trays per hour at production costs
that are comparatively the lowest in the world.
What makes this possible is the low input value
required for Maspack plants. Raw material, labour
and power inputs necessary for Maspack is the
lowest when compared to any other plants worldwide
to make similar amount of output.
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| The
Maspack Paper Pulp Moulding System
Our pulp moulding systems have been manufactured
in a more productive way with better quality and
uniformity. These systems utilize waste paper
to convert them into functional products that
are biodegradable and environment friendly. Paper
is two-dimensional. Moulded pulp articles are
three-dimensional. They can be formed in almost
endless variety of shapes and contours. And by
varying the raw material and chemical additives,
they can be made to absorb liquid or carry it
and can be made hard, soft or smooth as per requirement
and in different colours too.
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The
Process
At the first stage, a Fibre Reduction Unit converts
the waste paper in water, into pulp. Small quantities
of soluble wax and Aluminium sulphate are added here.
At the next stage a Moulding machine immerses a forming
mould into the pulp. Then by vacuum, water is drawn
through the mould to leave a mat of fibres, on the
mould's surface.
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The
drawn water is returned for re-use. The wet
moulded product is removed from the forming
mould by means of a Transfer Mould. The complete
operation is machine controlled and automatic.
In the final stage of the process, the wet moulded
products are dried in an Electric drier or by
Thermic fluid drying under automatic temperature,
humidity and cycle time controls. |
Export
of Automatic Pulp Moulding Plant
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At MAS, development
/ improvement on machinery is a continuous process.
Hence, changes in specifications are inevitable and
machines can be manufactured as per customer's requirements
and configurations.
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